Rosabelle Hat Free Pattern + Tutorial from Elsewhen

on June 25 | in Sewing Tutorials + Patterns | by | with 12 Comments

Wendy Talené is the designer behind Elsewhen, your source for hat patterns, hats or custom millinery requests. Wendy designed this pretty Rosabelle Cloche, an elegant hat with handmade roses for sizes 19” – 25” (Toddler – Adult Large). You can download the free PDF pattern and follow Wendy’s step-by-step instructions in her tutorial below! All of your friends will want their own Rosabelle…

Learn more about Wendy and Elsewhen patterns in her introduction. Each of Wendy’s patterns is full of detail so even beginner sewists can create their own hat! Find more designs in the Elsewhen shop.

Rosabelle is a simple and versatile cloche hat that can be made in any size for any season. The whole project can be completed in two hours. This pattern includes instructions for making your own handmade roses. Skip to the rose section to start your own bouquet, hairpiece or boutonniere, just in time for wedding season! For the full pattern with printable instructions, click on this PDF Pattern.

Skill Level: Intermediate:
This pattern has detailed explanations, illustrations and sewing tips that could make this pattern an enjoyable project even for a relative novice. However, you should be familiar with the capabilities of your sewing machine, like adjusting tension for thick and thin fabrics or using the appropriate needle for your selected fabric.

Finding Your Hat Size:
To find your hat size, place a measuring tape around your head, just above your ear. Think about how thick your hair is and how you will likely arrange your hair when wearing this hat. Add ½”-1” to your head measurement for a comfortable fitting hat size. Note that the inside measurement of the hat is about 1” smaller than the outside measurement, depending on the thickness of your fabric, so as you make the crown of the hat it will be loose until the lining and head band are inserted. For example, head measurement: 22” = hat size: 23” = outside hat measurement: 24”.

Notions Required:

  • ½ yard of hat fabric
  • ¼ yard of lining fabric
  • Scraps of synthetic fabric for roses
  • Thread to match hat fabric and binding
  • 1 yard iron-on adhesive or fusible interfacing (optional)
  • Candle or lighter
  • Fabric stiffener (optional)

Recommended Fabrics:
This hat can be made of a variety of fabric but it is ideal to use a fabric of medium thickness without any stretch in it. Thick faux suede works well. Other fabrics of thin to medium thickness or fabrics with loose weave or stretch can be stiffened or stabilized using the fusing techniques on Page 5 of the PDF. For the hat lining, fabrics like taffeta, satin or pre-washed cotton are best. For the roses, find fabric with meltable, synthetic fibers, such as polyester, nylon or spandex. For the hat shown, I used thin, polyester faux suede for a soft texture.

Cutting Your Fabric:
Many sewing patterns incorporate seam allowances into the pattern shape itself. However Elsewhen patterns do not, for several reasons. Most crucially, it allows for more accuracy to mark the precise sewing line and estimate the cut line than vice versa, especially when fitting a hat to a round head for an exact and comfortable fit as well as small details in design.

1. Cut out the paper pattern piece on the solid line, according to your hat size (about 1” larger than your head measurement).

2. Take a moment to decide which pattern pieces to cut out of which area of fabric so that you’ll have all the pieces you need with the grain in the right direction.

3. Mark a sewing line on the back of the fabric around each pattern piece.

4. Mark a cutting line ½” outside the sewing line. This is your seam allowance.

5. Cut and iron each piece.

6. Cut out iron-on adhesive and cotton fabric if needed and iron them on to the respective pieces.

Cut:
– 6 of pattern A in hat fabric
– 6 of pattern A in lining fabric
– 2 of pattern B in hat fabric
– 1 piece of hat fabric 2” x 25” (This hat band can be substituted with grosgrain ribbon.)

Crown:
1. Determine your hat size (about 1” larger than your head measurement).

2. Cut out six pieces of fabric of pattern A, following the direction of the grain specified on the pattern piece, and allowing ½” margins outside the edge of the pattern piece (this is your seam allowance).

For the hat shown, I stabilized my loose weave linen/burlap fabric with iron-on adhesive and a thin layer of cotton. No more stretch and just the right thickness. See PDF for instructions.

3. Place the front sides of two A pieces together and sew along one curved edge ½” from the edge of the fabric.

4. Fold the front sides open and with the unfinished edges folded to the left behind, place a third piece-A, front side down against the unfolded pieces. Sew along the right hand side of the curved edge.

5. You now have three A pieces sewn together, forming a point at the top of the center piece.

6. Set this aside and sew a second set of three with the three remaining pieces.

7. For each set of three, turn over to the wrong side and sew a topstitch 1/8” on either side of the two inner sewing lines, pressing the flaps outward.

8. Cut off excess fabric from the topstitched flaps.

9. Precisely match the points at the top of the two sets of three. Use a pin if it helps.

10. Sew front sides together along the curved edges from the center point outward.

11. After you have sewn from the center point to one end of this seam, check to make sure that the center points did in fact line up exactly and redo it if it isn’t matched up.

12. Also check the measurement of the bottom edge of the crown to be sure that your final seam will be the right size. Remember that the outer crown measurement should be about 1” larger than your intended hat size.

I’m making a size 23 hat so my outside measurement will be 24” and with two ½” seam allowances on the edges, it measures 25” from edge to edge. If any of my seams have been off up to this point, this is a great chance to correct the size by simply adjusting where this final seam is sewn.

13. Sew from the center point to the other end of the seam.

14. You now have all six A pieces assembled.

15. With the crown inside out and back side facing up, sew a topstitch 1/8” from the seam line of the final seam you completed (the one joining the two sets of three A pieces). Go down the right side and when you reach the end, turn and sew down the other side of the seam.

16. After all the topstitching is done, cut off all the excess fabric from the seam allowance flaps.

17. The outer crown is now complete.

Lining:
1. Cut out six pieces of lining using pattern A.

2. Follow steps 1-13 (no need to topstitch the lining seams). Tip: If you are worried about making the lining fit exactly into the crown, err on the side of making the lining slightly larger than the crown, not smaller.

3. With your lining complete, insert the lining into the crown with back sides together.

4. Make sure the lining is tucked as snug as possible into the crown. There may or may not be a bit of excess lining extending past the crown rim.

5. Baste or sew the edge of the lining and the edge of the crown together, close to the edge of the fabric.

6. If the lining is a little too large at the circumference, tuck the excess under in the final inch of your baste line.

7. Cut off any excess lining that extends past the crown and set aside the lined crown.

Brim:
1. Cut out two pieces of fabric using pattern B, making sure that the grain, texture or print of the fabric runs parallel, perpendicular or at a 45° angle to the center fold as desired.

2. Pin the front sides together.

3. Sew the outer edge of brim pieces together.

4. Cut notches every 2” or so along the seam allowance on the outer edge of the brim. Cut right up to the intended sewing line but not beyond.

5. Measure the intended sewing line on the inside edge of the brim, ½” in from the inside edge and ½” from the ends, to be sure it matches the outer measurement of the crown.

6. Sew the front sides of the ends of the brim together, starting from the center line outward.

7. Cut off excess fabric, leaving only about 1/4” of seam allowance on all loose flaps. I also like to cut a little notch at the center to get rid of some of the bulk.

8. Turn right side out.

9. Sew a topstitch around the outer edge about 1/8” from the finished edge. You can begin this seam at either side of the joining seam (as shown) if you prefer.

10. Baste the unfinished outer edge of the brim together, close to the edge. You can hand baste it or machine baste it with a long stitch.

11. Cut short notches in the unfinished edge of the brim, every 1-3” or so, to accommodate the curve of the fabric.

12. The brim is now ready to attach to the crown.

Attaching the Brim:
1. Place the brim, inside out and upside down, around the crown, matching the back seam to one of the crown seams.

2. Pin in place and sew together.

3. Cut off the excess fabric from the seam allowance of the crown only.

4. Tuck the flaps up into the hat.

5. Stand back and admire. You’re getting closer to a finished hat.

Head Band:
For the head band, you can use the traditional grosgrain ribbon if you like but I find that it tends to pucker and prefer to use the hat fabric itself for sleek look.

1. Cut a piece of fabric 26” long and 2” wide. (Tip: See Page 5 of the PDF for more detailed instructions.)

2. Fold a ½” fold over on both long sides of the piece and sew a topstitch 1/8” from the edge.

3. Turn the unfinished edges of the crown base up into the crown.

4. Fit the head band into the crown beginning with an inch of head band before the seam line at the back of the hat.

5. This gets a bit tricky but here goes… Place the hat over the arm of the sewing machine so that base of the crown is under the presser foot.

6. The needle should plunge 1/8” to the left (toward the top of the crown) of the crown base seam. Begin at the back of the hat. With your right hand, feel under the brim to position the head band so that the edge of the head band is precisely lined up with the seam which joins the crown and brim.

7. Sew slowly and carefully around the crown base. When you near the back of the hat again and there is extra head band, fold it under and complete the sewing line.

8. Finish attaching the ends of the head band, by hand if necessary.

9. The hat is structurally complete. Now you are ready to add trim.

Roses Trim:
You can trim this simple cloche with anything you want to (ribbons, jewelry, buckles, buttons, etc.). This pattern features a brim flipped up over a simple band and handmade roses made of synthetic fabrics. You can also make these roses for hairpieces, boutonnieres, wedding bouquets or to trim other Elsewhen hat designs.

1. Determine how many roses and buds you want to make.

2. Cut petal shapes varying in size from about 1”-2” wide. You’ll need about ten petals for large full blooms and five petals for small buds.

3. In a well-ventilated area, use a candle or lighter to lightly singe the edges of each petal. This keeps the fabric from fraying and melts it slightly, creating a curved, gathered edge like a real rose petal. Keep you fingers clear of the melting fabric.

4. Depending on your fabric and fiber content, you may want to stiffen your petals by spraying them with fabric stiffener at this stage.

5. When your petals are dry, begin to assemble your roses.

6. Prepare a sewing needle with a 2’ length of sewing thread.

7. Roll a small petal as shown and pass the sewing needle through the base a few times to secure the shape.

8. Before you add the next petal, observe how real rose petals are arranged on a rose. Note how each subsequent petal overlaps the one before about halfway and continues around in a circle in a consistent direction.

9. Add the rest of the petals by crimping the base slightly and passing the needle and thread through each petal a few times.

10. Add petals of increasing size, until your rose reaches your desired size.

11. Cut off excess fabric at the base without cutting your thread.

12. Assemble other roses and buds.

13. Arrange them as desired on your hat and sew with on with invisible tack stitches.

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12 Responses to Rosabelle Hat Free Pattern + Tutorial from Elsewhen

  1. Glenis says:

    I just wanted to say what a great tutorial this is, you have explained it all so simply and great photos, so well done.
    I have made simple paneled sun hats with brims when my children were young, must try again.
    Glenis

  2. Wendy says:

    I typically use similar instructions as the inner head band section to make the outer band. I place it around the hat and pin the end so that the head band is nice and snug. Sew the ends together, press the flaps outward and topstitch both sides of the seam. Place the seam at the back of the hat. Tack stitch into place if desired.

    Cheers,
    Wendy

  3. Gwen says:

    This is very cool! I would like to make one for a friend who has no hair right now. How do you make the band that is shown in the photo? I don’t see it in the tutorial. Thanks!

  4. Deborah says:

    The hat is beautiful!
    I would never try to sew one, but with all the details that you showed us i’m pretty confident to try!
    I Love hats, but never thought about sewing one.

    Thank you very much!
    http://www.loveandeverythingblog.com

  5. Jillian says:

    Sensational. The detail you have taken the time to show us was amazing. Thank you so much

  6. This hat looks amazing. I am definitely going to give it a try as I can never find a hat that fits well.

  7. Susan says:

    So Downton Abby. Great for us vintage lovers.

  8. Nicky says:

    Love it-gives mew motivation to sew again.

  9. Beth says:

    Well, consider my mind blown. I never considered that I could sew a hat before! And I’m pretty sure my skills aren’t quite up to it yet since I’m really a rookie. The idea is cool, though, and I found it interesting to read the tutorial. I think this could be a real motivator for my daughter to sew. She’s the cute hat wearing girl :). Thank you so much for sharing your expertise!

  10. Deb Cameron says:

    seriously beautiful! Think this could be my new addiction…

  11. Suzanne says:

    Love this! Such a timeless look and the tutorial is fabulous.
    Thanks for the inspiration,
    Suzanne
    Pieced Pastimes

  12. Melwyk says:

    Gorgeous! I love the design of a cloche & this one is so charming. Also a great idea to make my own as my head is enormous & hats never fit me 😉

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